TEST DECK CENTRAL

Custom Test Kits for Material Handling System Evaluation

Our Standard Kits

Our Smalls 7.3 & Bigs 7.3 Kits are engineered to simulate a wide range of real-world package types, weights, and dimensions for comprehensive material handling system testing.

Smalls 7.3 Overview

Total Units: 2,200

Total Weight: ~2,850 lbs.

Shipping Weight: ~2,900 lbs.

Packaging: 8 skids (Gaylords or palletized), labeled and documented by skid number

Shipping Time: Typically, 5–7 business days or sooner

Compliance: Meets or exceeds UPS Smalls Test Package Kit PN 1072227833001-Rev 7.3

Contents by Type

  • Boxes: Various sizes (e.g., 12x9x6, 16x16x6) with weights from 1 to 6 lbs
  • Polybags & Mailers: Includes UPS Express Pak, bubble mailers, and Tyvek envelopes
    • Select polybags are filled realistic materials with: Rolled t-shirts, School supplies, Mini toiletry kits, Flexible toys and containers. These simulate soft, irregular contents common in e-commerce shipments.
  • UPS-Specific Formats: Small and medium boxes, Express Envelopes
  • Other Formats: Rigid bags, padded mailers, and lightweight paper packages

Bigs 7.3 Overview

Total Units: 1,800

Total Weight: ~13,000 lbs.

Shipping Weight: ~14,000 lbs.

Packaging: 37 skids (non-stacking), labeled and documented by skid number

Shipping Time: Typically, 5 days or sooner

Compliance: Meets or exceeds UPS Mainline (Bigs) Test Package Kit PN 107424633001-Rev.7.1

Contents by Type

  • Boxes (1–35 lbs.) Includes a wide variety of box sizes such as:
    • 6x6x0.75, 10x10x10, 12x12x12, 14x14x14
    • 16x11x3, 16x16x16 DW, 18x13x3, 17x11x11
    • 22x15x10 DW, 24x12x12 DW, 30x6x6, 36x16x8 DW
    • And more, ranging from 1 lb. to 35 lbs.
  • Polybags & Mailers
    • Large Polybag 25x14x4 – 90 units (5–10 lbs., 50–90% full)
    • RNC Bag 34x30x15 – 49 units (60%, 75%, 90% full at 5–10 lbs)

Construction & Labeling

All seams sealed with 3″ hot glue filament tape

Larger boxes taped in two dimensions (length & width)

Labeled: “Do Not Process – Test Package”